ROBOTIC BIN PICKING SOLUTIONS

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TrueLight deploys 3D vision‑guided robotics to reliably pick parts from random, semi‑structured, or structured bins, then place them to their next process step — safely, consistently, and at production speed.

TrueLight Bin Picking

System Highlights:

  • Perform beyond human capabilities

  • Redeploy operators to higher‑value work

  • Simplify fixturing and hard tooling costs using vision

  • Improve safety in dangerous, dirty, and dull environments

  • Gateway to a new automation philosophy for material handling

  • Opportunity to integrate other value-added processes (e.g. incoming part quality inspection)
3D vision-guided robot picking parts from a bin in production
3D vision-guided robot picking parts from a bin in production

What Is Robotic Bin Picking?

Bin picking is the process of locating, selecting, and extracting parts from bins where items can be fully random, semi‑structured, or structured, then handing them off to downstream processes. The degree of automation difficulty rises with part disorder and variability — packaging improvements can help, but are not always practical.

TrueLight Bin Picking

Core Capabilities:

  • 3D vision for random or semi-structured bins

  • Reliable part recognition (pose/ID in clutter)

  • Adaptive EOAT options (vacuum, magnetic, mechanical)

  • Collision-aware motion planning

  • High precision in challenging environments

Production Flexibility

Customizable for varied parts and bins

Quick recipe changeovers

Scalable from single to multi-robot cells

Smart workflows for consistent throughput

Suggested Configurations

AMR Stand bin picking cell

AMR Compact
Bins delivered by Autonomous Mobile Robots (AMRs) onto fixed stands.

SD Compact bin picking cell

SD Compact
Forklift-loaded bins on fixed stands, sliding door (SD) access.

Forklift Stand bin picking cell with roll-up doors

RUD Compact
Forklift-loaded bins on fixed stands; roll-up door (RUD) access.

Forklift Conveyor bin picking cell with roll-up doors

RUD Conveyor
Forklift-loaded bins on roller conveyors; roll-up door access.

Proximity Smart Support emblem - white

Proximity Smart Support™

  • Remote support from experts

  • Deep performance analytics

  • Part traceability
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BOS Innovations

  • Full-scale automation integration expertise

  • Proven experience with material handling

  • Trusted turnkey partner

TrueLight Bin Picking

Turnkey Solution from a Systems Integrator

You do not need to try this on your own, incurring all of the risk, and hoping it works at some level of sustainable performance in production.

TrueLight is here to help. We can include:

  • Part fixturing and tooling
  • System design and safety architecture
  • Optical design
  • Operator interface
  • Software licensing
  • Installation and programming
  • 3rd party safety inspection(s)
  • Training and support for deployment
  • Remote support
  • Basic or advanced analytics for I4.0 and beyond

All customizable to your application.

Empower your inspection solution with data analytics and inform your process and stakeholders with valuable short-and long-term insights.

Check out our preferred embedded solution: Proximity Smart Support™

TALK TO AN ENGINEER

Challenge us with your parts. We’ll validate the approach and help you plan deployment. Contact us today!
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