3D-AI WELD INSPECTION
AI-Powered 3D Weld Seam Inspection
Increase the quality and profitability of your MIG welding process by automating weld seam inspections for faster problem identification and quicker resolution times. Our fully integrated solution allows you to inspect during manufacturing, not after, without slowing down production, minimizing rework, protecting your customer, and optimizing your use of skilled labour. Augment and optimize your quality control process with AI machine learning tools.
Automatic 3D visual inspection for surface defects in your weld seams, such as:
- Weld length, width, and height
- Face profile (concavity/convexity)
- Missing seam or skips (includes ability to sum the total length of weld's discontinuities)
- Under-cut
- Porosity
- Burn-through
- Spatter (includes ability to toggle detection on/off for spatter-free zones)
- Throat thickness, cross-sectional area
- Melt-back
- Surface crack
- Rollover
- Edge notches
Unrivaled Inline Speed
- 3D scanning of the complete weld
- Production feasible scanning up to 300mm/s at 5kHz for defects as small as 0.5mm in diameter (peak performance, requires space to accelerate the tooling up to this speed)
- Calibrated sensor accuracy across full depth of field of view (FOV)
- Robot or pedestal mounted scanning for process flexibility
- Powerful analytics for production and performance
- Designed for automotive OEM specifications for weld quality
Solution Features
Parallel image acquisition and processing to maximize speed of data transmission
Image segmentation to optimize inspection performance and speed of data transmission
Optimized performance using machine learning/AI and traditional toolsets in combination
Easily scaled for small and large applications
Automatic AI image labelling and storage of results for embedded analytics
Proximity Smart Support™ for real-time, expert support
Ethernet/IP communication is recommended, but alternative configurations such as Profinet are possible.
Easy to Use and Trust
Empower your trusted expert(s) with an easy to use interface to establish the ground-truth for the inspection solution.
Continuously improve performance by using the interface to mark the database for opportunities to reinforce or train the inspection solution.
Deep Diagnostic and Analytics Capabilities
Empower your inspection solution with data analytics and inform your process and stakeholders with valuable short-and long-term insights.
Check out our preferred embedded solution: Proximity Smart Support™
Turnkey Solution from a Systems Integrator
You do not need to try this on your own, incurring all of the risk, and hoping it works at some level of sustainable performance in production.
TrueLight is here to help. We can include:
- Part fixturing and tooling
- System design and safety architecture
- Optical design
- Operator interface
- Software licensing
- Installation and programming
- 3rd party safety inspection(s)
- Training and support for deployment
- Remote support
- Basic or advanced analytics for I4.0 and beyond
All customizable for your application.
LEARN MORE ABOUT OUR 3D-AI WELD INSPECTION SOLUTION
We have a demo available in our lab. Challenge us to prove it with your parts. Request a feasibility study today!